Yamaha XJ 550, 1981. Our first project bike of
2006.
Rebuild and Restoration
carried out by Rob
Comments or questions Email Rob
A bit rough but engine runs well enough.
As always we start by stripping the bike to the frame for all parts to be inspected, cleaned,
painted, polished and replaced where required.
Scroll down for all
pictures
How the bike
stood when purchased in August 2006

The Stripdown
Work begins October
2006, The bike is stripped
part by part
Engine fully serviced, carbs balanced and syncronised.
Everything to be removed ready to restore or replaced



November 2006 - Stage 2
Engine and frame prepared
for removal and paint


December 2006 - Stage 3
After many replacement parts,
everything painted, alloy polished, re chroming etc
Rebuilding and reassembly begins


Project continues into 2007.
January 2007 - Stage
3 continued
Parts are prepared,
restored or replaced and assembled back on the bike

Front wheel
painted and alloy polished
Front end
rebuilt. New Headlight unit, indicators, horns, handlebars, mirrors,
clocks,
cables, levers, full brake overhaul - new pads etc.



February 2007 - Stage 4 of
the rebuild

March 2007


To be continued as a running
project...
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Before
After